Thread Theory

Welcome to the new era of menswear sewing. Go ahead and create something exceptional!


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Welcome Baby Noah!

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I wasn’t sure I should post this on here but since I have so many family members following this blog, I have been receiving many enquiries as to whether I would introduce our new baby in a blog post!  I won’t be posting about him very often online (this blog is supposed to be about menswear sewing after all), but here is one of what I’m sure will be the occasional exception!  This is Noah, our baby boy, who arrived on October 19th.  He’s filled Matt and I with endless love!  We have been pleased to be surrounded by helpful and loving family who obviously feel the same way that we do about our little baby.

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To honour all the love our family has already given to Noah, this post is sort of a ‘handmade where’s Waldo’…can you spot the lovingly handmade items in each of these photos? As sort of a game I will refrain from telling you about the items within this post but will add a comment with the answers so you can check them out once you’ve had a chance to guess!

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As you can imagine, we are fairly busy with our new baby right now but Matt has been a super-dad so far and has been managing to feed me (while I feed Noah) and provide all of the customer service for Thread Theory.  If you have sent us an email lately or made an order that required shipping, it is likely Matt who you have been in touch with.  I’m grabbing the occasional 10 minutes of Thread Theory time here and there but am more or less on maternity leave at the moment (our jeans sew-along posts were pre-scheduled…don’t worry, I wasn’t sewing jeans while in the hospital!).  I hope to phase back in to accomplishing more Thread Theory work over the next couple of months as I am very excited to dive into the instructions for our next pattern.  The pattern is sitting on my shelf all drafted and ready to go and is proving to be a great incentive to get back to work once Noah and I have found our rhythm.

Until then, I look forward to connecting with you via the occasional blog post!  Happy sewing!

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Men’s Jeans Sew-Along: Finishing Details

Today we will finish our jeans!  These are the most satisfying steps of the whole sewing process: We will add the belt loops, add the optional tag and hem the legs.

Let’s start with the belt loops.

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With the wrong side facing you, finish the right side of the long belt loop strip using your choice of a serger or a zig zag stitch.

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Fold the long raw edge towards the center of the belt loop and press.

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Fold the finished edge over the raw edge so that the belt loop is pressed in thirds.

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From the right side of the belt loop, topstitch along either edge.  Be sure to catch all three layers of fabric.  I usually topstitch just a little less that 1/4″ in from the folded edge (rather than edgestitching) to ensure I’ve caught the serged edge.

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Cut the belt loop strip into five equal lengths.

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Place the belt loops as per the diagram in the instruction booklet.  They should be extending above the waistband with right sides together.  They are positioned as follows: 2 are on the front of the jeans about 1/2″ from the front pockets (so there is enough room to add a rivet to the front pocket later), 1 is at center back, and 2 are about 1.5″ back from the side seams.
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Stitch the belt loops in place in line with the waistband topstitching.

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Fold the belt loops down and curl under the raw end of the loop 1/2″.  Stitch across the bottom of the belt loop with topstitching thread.  Stitch across the top of the belt loop with topstitching thread – line up this stitching with the waistband topstitching.

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And now are belt loops are finished!

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Before we hem the jeans, it’s a good idea to try them on the recipient to check for the perfect length.  Make sure they are wearing their favorite shoes.  You can also compare the length to their favorite storebought jeans if you are trying to keep the jeans sewing project as a surprise gift!  Make any small length adjustments as necessary by trimming a little off the hem or by sewing with a slightly smaller hem allowance.

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Press the hem up – the Quadra jeans need to be pressed up 3/4″ and the Fulford Jeans need to be pressed up 1/2″.

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Press up once more to enclose the raw edge (again 3/4″ for the Quadra Jeans and 1/2″ for the Fulford Jeans).

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From the right side of the jeans, edgestitch around the hem.  Give the hems a nice press to finish them off.

And now we can apply our rivets!

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Add rivets to all of the front pockets – the two front pockets and the coin pocket.  Use the manufacturer’s directions.  Here I am using the Prym rivets that we stock in the shop with the included tool.  Since jean rivets are quite a ways from the fabric edge, I simply use a cutting board instead of folding over the other half of the rivet application tool.  I still use the purple holder and the top half of the tool for the right side of the rivet as this helps me to hold it securely in place and prevents me from squishing the shaped metal.

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Aren’t you amazed how professional these little details have made your project look?  If you really want to pull out all the stops, you can add one last detail to your jeans: a leather or Kraft-tex (washable paper) label to the back of the waistband.

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Cut a label measuring 3″ X 2 1.2″ and position it about 3 1/2″ to the right of the center back belt loop.  Edgestitch around it using topstithcing thread.

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I love the cheeky statement this blank label makes…”Look, I made this myself…there’s no brand!”

We’re now done our Quadra or Fulford Jeans!  Way to go!  You might like to give them a wash before they are worn to give them that soft, worn in look (new jeans can look a bit too pressed and stiff).

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Congratulations on finishing such a big project!  Thanks for sewing along with me.


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Men’s Jeans Sew-Along: The Waistband (and how to adjust the waistband fit after the jeans are finished)

We’re on the home stretch now!  Today we will be sewing our waistband and attaching our jeans button.

Begin by ensuring that your waisband pieces are interfaced.  Note that if you are working with a denim with quite a bit of stretch, you may want to consider using a knit interfacing so that the interfacing doesn’t stabilise the waistband so much that it no longer comfortably stretches!  I’ve used a woven interfacing here because I decided I didn’t want my waistband to stretch (I only wanted the denim to stretch when extra room for movement is needed through the legs).

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Place the right and left waistband with right sides together and pin along center back.

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Stitch using a 5/8″ seam allowance.  If you found you needed to take in the waistband slightly when you fitted the jeans to the wearer, you can do so at this point.  I took the waistband in a total of 1/2″ (by stitching 1/4″ in from the seamline) but I left the extra wide seam allowance untrimmed in case the wearer’s weight fluctuates and he needs the waistband let out at a later point.  We will go over how to do this at the end of this post!

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Press the seam allowance open.

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Press up the bottom of the waistband 5/8″.  Be sure to have your waistband laid out so that the left waistband is to the left, the right is to the right and the wrong side is facing you – this way you will be pressing up the correct edge of the waistband.

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Pin the waistband to the jeans with right sides together.  Match the center back seam, the side seams to the notches, and then allow the waistband to extend 5/8″ beyond either side of the fly.  Pin thoroughly.  You will notice that the jeans and the waistband are slightly different lengths, we will be easing as we sew to provide a very nice fit (no gaping waistband).

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Stitch using a 5/8″ seam allowance.

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Grade the seam allowance.  I like to trim the bulky jeans seam allowance narrower and leave the waistband seam allowance wide as this reduces the most bulk.

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Press the seam allowances towards the waistband.

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We will now be finishing the front edges of the waistband.  Fold the waistband in half with right sides together.  Make sure the seam allowances stay tucked up towards the waistband.  Pin through all layers (both layers of the waistband and both seam allowances).

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Create a vertical line of stitching along the edge of the waistband.  Make sure it lines up as perfectly as possible with the edge of the fly.

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Trim the seam allowance thoroughly to remove as much bulk as possible.  Notice how I’ve clipped in towards each corner and graded the seam allowance.

Repeat this process for the other end of the waistband.

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Flip the waistband right side out and press in half thoroughly.  We will now be stitching the waistband close.  It really helps to take a few extra steps at this point to ensure your topstitching catches both layers of the waistband and hides the seam allowances entirely.  I like to very thoroughly pin on the wrong side of the jeans and then baste the waistband in place, also from the wrong side of the jeans.

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From the right side of the jeans, start the edgestitching on the right front (the fly underlap) so that backstitching is not visible when the button and fly are closed.  Edgestitch around all edges of the waistband.

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Doesn’t that look lovely?

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Here you can see the backstitch on the right front – nicely hidden from view when the jeans are worn:

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With our waistband complete, we just need to add a buttonhole and button!

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Mark your buttonhole with chalk.  Remember to adjust the length of the buttonhole to suit your chosen button.  Create a buttonhole that is big enough to make it easy to slip the metal shanked button through.  You might like to test the size out on a scrap since I find metal shank buttons need more room than you would normally expect!

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I like to stitch a contrast buttonhole as is often found on storebought jeans.  Nice contrasting colors include red or brown but you could customize to match your pocket bag colors of your recipient’s favourite color!

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Open the buttonhole using a button hole chisel or a seam ripper.  I love using the buttonhole chisel as I am far less likely to rip into the buttonhole stitches with it…I always manage to break a few of the zig zag stitches when I use a seam ripper!

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Now it is time to apply the button.  The button is placed directly above the zipper on the right hand side of the jeans.  I’m using the pliers and Prym buttons that we stock in our shop.  You can also use a hammer and a sturdy surface to apply jeans buttons (such as a cast iron fry pan, for instance).  I find a sturdy surface is very important when I am not using some sort of application tool in order to ensure a strong application.

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And there you have it, a finished waistband!

Now, before we finish up for today, I want to show you how useful the center back seam design can be for men with fluctuating waists.  It is also helpful if you plan to sew these jeans as a surprise gift and are not able to fit as you go.

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Normally, finished jeans are VERY unpleasant to alter because the entire waistband must be removed (including all that topstitching!) in order to bring the waistband in and you really can’t let the waistband out since it is necessary to grade the seam allowances at the front edge of the waistband so thoroughly.

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With a center back seam everything is simplified!  We can bring the waistband in or let it out by removing the center back belt loop.

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We then just need to remove some of the topstitching.  Here I’ve chosen to remove the topstitching all the way until the side belt loop (left in the photo) and the tag (right in the photo) so that I can hide my backstitch when I re-topstitch under the belt loop and somewhat under the edge of the tag.  Be sure to remove the topstitching from the top edge of the waistband at the same time.  I didn’t do that here but needed to do so when I opened up the centre back of the waistband in a couple of steps…so you may as well remove that stitching now too!

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Open up the waistband and stitch rip the original seam.  I am only bringing in this waistband 1″ so I didn’t need to rip very far.

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Now open up the center back waistband seam.

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If you are adjusting only a small amount you may be able to ease the new waistband length back on to the jeans without changing the seat seam at all.  If you are changing things a bit more, open up the seat seam…this adds a fair amount of work but isn’t impossible!  Stitch rip the topstitching either to the yoke seam or all the way to the inseam so that you can hide your new backstitching down there.  I chose to just rip to the yoke seam but in retrospect, I think this was too short of a distance to taper the seam (as I was removing 1″ which is 1/2″ from each leg) and this resulted in too steep of an angle when I stitched the seam up again.  I would recommend doing the small bit of extra work to stitch rip all the way to the inseam so you can create a smooth curve when you take in or let out the seam…it will save you the work of having to re-do your adjustment when you see the seat seam no longer sits well against the wearer’s body!

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Stitch rip the seam as far as necessary in order to smoothly taper the new seam when you take in or let out the jeans.

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Ok, now we are ready to reassemble!  Stitch the seat seam starting with 5/8″ at the point you chose (here I am stitching from the yoke seam, but again, see how sharply I had to taper?  It would have been better if I created a smooth curve by tapering all the way to the inseam).  Taper to the necessary amount by the time you reach the waistband.  If you are letting the jeans out to make more room, taper to a smaller seam allowance.  If you are taking them in, like me, taper to a larger seam allowance.

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Re-do your edgestitching and topstitching along the seat seam.

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Stitch the center back of the waistband.  Be sure to take it in or out the necessary amount.  Check that it will nicely match the jeans when you go to stitch the waistband back on.

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Press the center back seam open.

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Reattach the waistband to the jeans and press the seam allowance towards the waistband.

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Fold the waistband over and press to enclose all raw edges.  Baste it in place.

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Re-topstitch from belt loop to belt loop.

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And lastly, reapply your belt loop.

And now your jeans should fit perfectly, even if the wearer’s waist has fluctuated an inch or so since you originally sewed the jeans!


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Men’s Jeans Sew-Along: The Fly

As part of our Men’s Jeans Sew-Along, today we will be tackling the zipper fly.  During the last post we prepped our fly extension and inseam.  Today we prep the zipper shield, attach the zipper, and perform all the necessary topstitching!

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Grab your zipper shield piece.  The above zipper shield is from the Quadra Jeans pattern.  The Fulford Zipper shield looks a little bit different (narrower and less angled on the bottom) but you will still need to perform the same steps.

Fold the shield in half with right sides together.

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Stitch along the bottom angled edge of the zipper shield using a 1/4″ seam allowance.  Trim if desired to reduce bulk and then flip your shield right side out and press.

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Finish the long, straight edge of the shield with a serger or zig zag stitch.

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Using the template provided on the pattern piece, mark the zipper tooth placement line and the zipper notch on the shield.  The photo above (and the rest of the sew-along post) features the fly pieces from the Fulford Jeans so you can see the difference to the shape of the Quadra zipper shield.

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Align the zipper on top of the shield with the teeth centered over the marked line.  The left zipper tape will likely line up with the edge of the shield but the marked line is there to guide you in case your zipper tape is wider or narrower than the zipper tape I used!

The bottom of the zipper stop should line up with the zipper placement notch.

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Stitch down the zipper along the left side using a zipper foot.

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Place the zipper shield unit under the right front (the left side of the jeans when you are looking down at them on your work surface).

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Make sure to line up the bottom of the zipper stop with the zipper placement mark on the right front.  Pin the length of the zipper in place.  Don’t worry if the zipper shield and zipper extend over the top of the jeans!  This is just because you are sewing a smaller size (and the shield fits all of our sizes).  I will show you how to shorten these momentarily.

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Edgestitch along the zipper using a zipper foot until the zipper placement notch.

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If you need to shorten your zipper, you can do so now, as I’ve done on my Quadra sample below, or you can do so just before you add the waistband (as I did for my Fulford sample).  I’d actually recommend shortening them as late in the sewing process as possible to avoid the risk of accidentally pulling the zipper to far closed and thus pulling the slider right off the zipper (ug!!).  No matter when you shorten it, though, the process is the same:

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Use narrow scissors or a knife to cut off the excess teeth and tape.  I like to use my sturdy little Merchant & Mills wide bow scissors for this job.  They are already handy since they are my thread clips and they cut between the teeth easily.

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You can also remove teeth with pliers along the seamline where you will be attaching the waistband.  Many sewists like to do this to ensure their stitching will not have to go over the metal teeth when they attach the waistband.  I usually avoid this step by hand cranking my machine any time I am stitching near the zipper – this removes the risk of breaking a needle on the metal teeth because I can subtly shift them out of the way if I feel the slow hand-cranked movement of the needle come against a tooth.

Anyways, now we’ve talked about the ways to shorten the zipper and avoid broken needles, let’s proceed with the fly!

With the right side of the jeans facing you, close up the fly as it will look when it is finished.  Make sure that the left front completely covers the zipper (since there is a 1/4″ overlap).  Pin in place at the top of the fly through all layers.

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See how the zipper is nicely hidden under the left front?

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Flip the jeans inside out so you are looking at the wrong side of the fabric.  Fold the jeans to the right so that you are looking at only the fly elements and the rest of the jeans are out of the way.

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Lay the zipper flat so you are looking at the underside of it.  The fly extension is beneath it and extends to the right.  Adjust the extension until it is sitting straight beneath the zipper (using that pin we placed as a guide for where the extension should sit).  Pin the zipper in place.

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Stitch the zipper tape down to the fly extension (no other layers should be in the way).

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Now both sides of the zipper are secure, let’s complete our fly topstitching!  Flip the jeans right side out and place the fly topstitching guide on the left front.  Line up the bottom of the guide with the fly notch.  You’ll notice that the bartack marking sits just below and just to the left of the zipper stop so you won’t need to worry about stitching over metal teeth when you are making your bar tack.

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Trace the topstitching guide with chalk.  Also transfer the bartack markings.

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See how there is an opening below the zipper stop?  We will be closing this up by the time our topstitching is complete!

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Before we topstitch, fold the zipper shield out of the way.  A common mistake when stitching a fly is to accidentally stitch it closed by catching the zipper shield during the topstitching step!

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Here is how the zipper shield looks when it is folded out of the way from the wrong side.  You can see on the right hand side of the zipper that we will be catching the fly extension and the jeans front only when we topstitch.

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Sew the first row of topstitching along the chalk marking.

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Backstitch tidily or leave tails on your thread and pull the upper thread through to the wrong side of the jeans and knot the threads.  This creates a cleaner look at this visible point but I still prefer to backstitch since I feel it produces a stronger result.

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Complete a second row of topstitching 1/4″ away from the first row – this second row is closer to center front and lines up with the vertical bartack marking.

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With the zipper shield still out of the way, edgestitch along the entire seat seam on the left leg of the jeans (if you were wearing the jeans).  This edgestitching should go through the left leg and both seam allowance layers.

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Continue the stitching all the way up to the zipper placement notch (just below the zipper stop).

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With this edgestitching complete, there is no longer a hole below the zipper stop.

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Create a second row of topstitching 1/4″ away from the first.

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This second row of stitching also extends up to the zipper placement notch.

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Finish off the fly by folding the zipper shield back into position.

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Create bartacks by sewing a narrow zig zag stitch or by backstitching thoroughly at the two bartack markings.  These bartacks go through all fly layers (including the zipper shield) so they keep the shield in position so that nothing can be caught in the zipper!

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From the wrong side of the jeans, you can see where the bartacks catch the zipper shield.  Please excuse my snarled topstitching thread – as I mentioned earlier in the sew-along, my machine doesn’t really like backstitching while using topstitching thread!

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And there we have it, a finished zipper fly!  We are almost done our jeans!  We will be sewing the waistband on in the next sew-along post.


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Men’s Jeans Sew-Along: The Seat Seam and Fly Extension

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Today we are preparing for the addition of the zippered fly.  To do this we will add the fly extension and sew the seat seam.  Before we begin, ensure that both jean legs have the zipper and fly notches thoroughly marked.

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Now we need to prepare the extension.  You have cut two extensions (mirrored) but we only need one.  Select the extension that matches the left leg (it looks like the photo above).  Apply interfacing if you haven’t already and finish the curved edge using your choice of a serger, zig zag stitch or pinking shears.

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Lay the extension on the left leg with right sides together.  The top of the fly extension lines up with the top of the jeans.  Pin.

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Stitch the extension in place using a 5/8″ seam allowance.

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Finish the seat seam allowances using a serger, zig zag stitch or pinking shears.  Make sure to finish both the jeans front and extension seam allowances during this step.

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Press the seam allowance towards the fly extension (or, in other words, press the fly extension away from the jeans front).

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Now the extension has been added, it is time to stitch the seat seam!  We will be stitching from the back up until the fly notch (the lower notch).  Prepare for this by placing the legs with right sides together.  I like to keep my pant legs right sides out and simply place them together as they will look when they are finished (see the photo below).  Alternatively, you could turn one leg inside out and place the other pant leg inside of it so that right sides are together and pin the seam that way…whichever method makes more sense to you!  I like to skip the step of turning a leg inside out.

Either way, make sure you line up the yoke seams and inseams!

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Stitch the seam using a 5/8″ seam allowance.  Backstitch thoroughly when you get to the fly notch.

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Check that the inseams and yoke are indeed lined up.  If they are slightly off you can just stitch rip the area around the intersection and ease the two pieces together so they match perfectly.  If they are quite a bit off, you may need to re-do the seam!

Once you’re happy with the results, stitch the seat seam again to make it extra strong.

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In order to allow the seam allowances to be stitched to the left front (this topstitching is completed in a later step), it is necessary to clip into the right front seam allowance at the fly notch as pictured below:

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Fold the fly extension to the wrong side of the jeans and press.  To keep the extension crisply in place, edgestitch along the extension seam until the zipper placement notch (the upper notch).

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Finish the fly preparations by pressing the right fly seam allowance under only 1/2″ (not the full 5/8″.  This allows you to slightly offset the zipper so it does not peek out from the fly opening.

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Our preparations are now complete and we are ready to create the fly during the next sew-along post!  Don’t worry, we’ll take it step by step and by the time it is complete you will be very proud of your creation!


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Men’s Jeans Sew-Along: Yoke, Inseams and Side Seams

By the end of today’s sewing session, we will more or less be able to try our jeans on!  Let’s get going by attaching the yoke.

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The yoke is sewn with a flat fell seam.  To begin this seam, place one back and one yoke with right sides together.  Align the notch and pin the rest, easing the two lengths together.  These two different lengths and curves will help to shape the jeans to the curve of the bottom in the same way a dart shapes clothing.

Stitch using a 5/8″ seam allowance.

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Trim the jeans back seam allowance to 1/4″ as consistently as possible and leave the yoke seam allowance the full 5/8″.mensjeanssewalong-3

Press the seam open (left in the photo below) and then press both seam allowances towards the yoke (right in the photo below).  Pressing in these two stages ensures a nice crisp seam with no tucks or puckers.

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Fold the 5/8″ yoke seam allowance down so that the raw edge meets the jeans back seam allowance.

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Press as you fold.

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Fold the whole seam allowance package down towards the jeans back.  This will cause no raw seam allowance edges to be visible.

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As you can see in the photo below, those raw edges are nicely tucked out of the way!

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Pin the seam allowances in place and then edgestitch along the bottom edge of the seam allowance package.

If you used a denim colored thread when originally stitching the yoke seam, you might like to add a second row of topstitching to the top of the flat fell seam (1/4″ away from your edgestitching).mensjeanssewalong-11

Repeat this process for the second yoke and then we are ready to move on to the inseams!

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The inseams are also sewn with a flat fell seam.  Place a jean back and jean front with wrong sides together and pin along the length of the inseam.

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Stitch using a 5/8″ seam allowance and then trim the jeans back seam allowance to a consistant 1/4″.mensjeanssewalong-2

Press the seam open.

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And then press both seam allowances towards the jeans front.

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Fold the 5/8″ seam allowance towards the smaller allowance so the raw edges meet in the middle.  Press thoroughly.

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And now flip the entire seam allowance package towards the jeans back so all of the raw edges are hidden.  Press.

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Pin the seam allowances in place.

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And then edgestitch to secure them to the jeans back.  Depending on your style preference, you could create a second row of stitching 1/4″ from the edgestitching.  Have a look at the storebought jeans in your closet – some have two rows of contrast stitching and some do not.  I find the two rows along the inseam gives a bit more of a workwear or western look to the finished jeans…

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…and one row looks dressier.

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Ok, the inseams are done!  Before we proceed with the side seams, I want to remind you that this is a perfect time to baste together the side seams and seat seam to do one more fitting on your recipient.  At this stage it is easy to adjust the shape of the hips, the taper of the wasit, and the width of the legs by taking the jeans in or letting them out within the 5/8″ side seam allowance.  In the photo below, you can see that I’ve done this and marked my new shape along the waist and hips.  I took the waist in 1/4″ and then increased this to 1/2″ at the hips all the way to the knees.

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If you’re ready to stitch the side seams permanently, switch back to a regular stitch length and pin each front and back pair with right sides together.  This will be stitched as a regular seam (not a flatfell seam).

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Stitch using a 5/8″ seam allowance unless your chalk marking indicates otherwise.

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Finish the seam allowance with a serger, zig zag stitch or pinking shears.

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Press the seam allowance towards the jeans back.

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Reinforce a common stress point by edgestitching along the jeans back from the wait down to the bottom of the pocket bag.  I feel for the bottom of the pocket bag with my fingers as I stitch but you could also premark the point with chalk or a pin before you begin to stitch.  You want to make sure both sides are even!

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Wow, our jeans are really beginning to look like something amazing!  Sit back and admire all of that detailed topstitching we’ve created.  Next post we will be moving on to the seat seam and fly extension.


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Men’s Jeans Sew-Along: The Front Pockets

Today’s jeans sew-along post includes a fun bit of origami!  We’ll be stitching our french seamed front pockets.  Let’s begin by preparing the pocket facings.

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If you are sewing the Quadra Jeans, staystitch along the curved edge of each facing using a 5/8″ seam allowance.

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Clip along this curve to make it possible to press the seam allowance to the wrong side.

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Press thoroughly.  If you are stitching the Fulford Jeans, press the straight bottom and side of each facing under – there is no need to staystitch or clip because these edges are not curved.

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Place the facing on top of the pocket bag with wrong sides together.  Pin in place.

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Baste around the two unfinished edges and edgestitch along the curved folded edge (Quadra) or along the two straight folded edges (Fulford).

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Pin the coin pocket to the right pocket facing (if you were wearing the jeans).  You will know you’ve grabbed the correct pocket bag if the facing is attached to the top left.  Use the pocket placement markings found on the facing pattern piece to align your pocket.  Above you can see the Quadras photographed first and the Fulfords second.

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Edgestitch and topstitch around the pocket.

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Now we can attach our pockets to the jeans front!  Place the pocket on top of the jeans front so that the wrong side of the pocket bag is facing the right side of the jeans.  This will mean you cannot see your coin pocket if you’ve placed the pocket bag correctly.  Pin along the curved pocket opening.

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Stitch along the curved pocket opening using a 5/8″ seam allowance.

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Trim the seam allowance to 1/4″ or less so that the raw edge will be enclosed by topstitching later.

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Open up your pocket bag and jeans so that the seam allowances and pocket bag are together and the jeans front pushed out of the way.  Understitch – this means you will stitch through the pocket bag and both seam allowance layers.  The stitching is about 1/8″ from the original seam.  This understitching will prevent the pocketing from being visible from the right side of the jeans and will make the next topstitching steps easier.

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Above is how the understitching looks when the pocket is folded to the wrong side of the jeans front.Jeans front pockets-20

Finish the curved edge of the pocket by edgesittching and topstitching through all layers.

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Now that the pocket opening is finished, the next step is to finish the bottom of our pocket with a french seam.  If you are sewing the Quadra Jeans your french seam will be slightly curved.  If you are sewing the Fulford Jeans your french seam will be straight as pictured.

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Fold the pocket bag in half along the marked fold line with right sides together.  Make sure the bottom edge of the pocket is lined up and pin.  Stitch using a 3/8″ seam allowance.  The side seam stays free of stitching for now.

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Trim the bottom of the pocket so the seam allowance is only 1/8″ (pictured on the left above and in the photo below).

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Flip the pocket around so that wrong sides are together and your bottom seam looks finished.  Be sure to poke out the corner and press.

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Although the bottom of the pocket looks finished, you will notice there is still a raw seam allowance inside the pocket!  That won’t feel very nice when the wearer puts his hands in his pockets!  Close this up by stitching along the bottom of the pocket using a 1/4″ seam allowance.

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You’ve now completed a french seam!  To prepare the pocket for the next steps (so it doesn’t flap around), pin the pocket in place at the side seam and along the top of the jeans.

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Baste the top and sides of the pocket to the front of the jeans.Jeans front pockets-45

When we go to sew the side seams and waistband later on in the sewing process, the pockets and jeans front pieces will now be treated as one unit.  Your front pockets are done!

Next we will move on to sewing the yoke, the inseams and the side seams.